ABOUT THE INDUSTRIES

Industry- Electrical Industry

Application– Big Power Transformers, Tap Changers, Transformers Insulation Accessories, Maintenance of Transformers, Hydro Generators, Traction Transformers

Our products– High voltage and low voltage insulation final parts, Insulations sets for tap changers, Power transformer accessories, Spare insulation parts for maintenance of power transformers, Spare insulation parts for maintenance of hydro generators, Insulations and end rings for traction transformers for electrical trains, Insulation slot wedges for hydro generators, Insulation frames for hydro generators

Material– Epoxy glass, Paper phenolic, Filament winding, Pultruded epoxy glass, Pultruded polyester glass

Why Composites?

• Electrical Insulation: Both epoxy and phenolic laminates offer excellent dielectric properties, making them ideal for insulating electrical components and preventing short circuits.

• Mechanical Strength: These laminates provide high mechanical strength and durability, which is essential for components that endure mechanical stress and environmental challenges.

• Thermal Stability: Epoxy and phenolic laminates can withstand high temperatures without degrading, which is critical in applications like transformers and electrical enclosures.

• Chemical Resistance: They exhibit resistance to moisture, chemicals, and solvents, ensuring longevity and reliability in various operating conditions.

• Lightweight: Technical laminates are relatively lightweight compared to metals, which helps in reducing the overall weight of electrical systems, especially in aerospace and automotive applications.

Modern industries require modern materials and solutions. The electrical industry is in constant demand of new and improved materials, while retaining the strictly defined standards of the industry. Technical laminates, such as Epoxy and Phenolic based laminates, are widely used in the electrical industry for their superior properties.

The unique combination of electrical insulation, mechanical strength, thermal stability, chemical resistance and lightweight nature makes epoxy and phenolic laminates essential materials in the electrical industry. Their ability to meet the demanding requirements of various applications ensures that they play a crucial role in the development of reliable and efficient electrical systems. As technology advances, the importance of these materials is likely to grow, further solidifying their position in the industry.

Industry – Telecommunication

Application– Base Station Antenna, 5G Telecommunication Antenna, 4G Telecommunication Antenna

Our products – Radomes for base station antennas, Radomes for other types of antenna

Material  – Reinforced Polyester Fiberglass, GFRP

Why Composites?

• Weather Resistance: Composites are highly resistant to environmental factors, including moisture, UV radiation, and temperature extremes, ensuring long-lasting protection.

• RF Transparency

• Lightweight: The low weight of composite materials reduces the overall load on mounting structures, facilitating easier installation and transportation.

• Thermal Insulation: Composites help maintain optimal temperatures for electronic components, improving performance and longevity by minimizing heat buildup.

• Durable

• Corrosion Resistance: These materials do not corrode, which significantly reduces maintenance needs and extends the lifespan of the housing.

• Aesthetic Flexibility: Composites can be produced into various shapes and finishes, allowing for designs that blend seamlessly into different environments, especially in urban settings.

Fiberglass pultruded radome has the advantages of light weight, excellent performance through the wave (wave transmitting rate is as high as 98%), shape and size diversity, and it can be adapted to a variety of harsh environment and other characteristics, and they have been widely used in aerospace, communication, meteorological fields.

The material properties of high quality, processing, transportation and convenient installation anti-corrosion, anti-aging performance is good, permeability and strong waves, exquisite appearance and high grade, good texture anti UV, anti-impact in high temperature, low temperature and other bad environment using performance more prominent.

Industry– Traffic / Transportation

Application– Vertical Traffic Signalization, Electric Trains, Electric Vehicles, Marine

Products– GFRP poles for traffic signals, GFRP poles for traffic signs, End rings for traction transformers for electrical trains, Electric vehicles components

Material– GFRP, Epoxy glass, Paper phenolic, Cotton phenolic

Why Composites?

1. Transportation

• Electrical Insulation: Technical laminates in classes FR5 , G11, PFCP 21 and PFCP 22 are used for insulating electrical components in trains, such as motors and transformers, helping to prevent short circuits and ensure safe operation, while having self-extinguishing properties.

• Thermal Insulation: These materials can provide thermal barriers, helping to manage heat in electrical systems and enhance the efficiency of HVAC systems in train cars.

• Fire-Retardant Properties: Many technical laminates are designed to meet fire safety standards, making them suitable for use in passenger trains where safety is a top priority. They can help slow the spread of fire and reduce smoke emissions.

• Noise Reduction: Laminates can be used in sound insulation applications, helping to dampen noise from train operations and improving passenger comfort.

2. Traffic

• Light weight: Utilizing the advantages of pultrusion process for production of components that are light weight and it can be adapted to a variety of harsh environment, these characteristics fulfill the requirements for production of traffic signs and signalization.

• Safety: The final products while being light weight and with excellent resistance to weather elements, they provide increased safety for the drivers in case of accident in comparison to the previously used steel signalization.

• Shape and size diversity: Due to the flexibility of the pultrusion process, the signs and signalization can be produced in various sizes and length in compliance with the standards.

Overall, technical laminates enhance the safety, efficiency, and performance of transport and railway systems. Their combination of insulation, structural integrity, fire resistance, and noise reduction makes them essential materials in modern train design and construction.

Industry– Mining

Application– Cone crushers

Product– Dust Seal Ring

Material– Cotton Phenolic, Cotton Phenolic + PTFE

Why Composites?

1. • Durability: Cotton phenolic materials are often used as wear plates and liners in chutes, hoppers, and other equipment. Their abrasion resistance helps reduce wear and extends the lifespan of machinery.

   • Electrical Insulation: These materials serve as effective electrical insulators in mining equipment, protecting sensitive components and ensuring safety in environments with high electrical loads.

   • Low Friction: Cotton phenolic is used in the manufacture of bushings and bearings, where its low friction properties enhance the performance and longevity of moving parts in mining machinery.

   • High Strength: Due to their strength and rigidity, cotton phenolic materials are utilized in structural components, providing support in various mining applications.

   • Resistance to Chemicals: These materials can withstand exposure to various chemicals used in mining processes, making them suitable for applications where chemical resistance is crucial.

   • Thermal Stability: Cotton phenolic composites can tolerate moderate temperatures, making them suitable for applications that involve heat exposure without significant degradation.

In the mining industry, dust control is a critical aspect of maintaining equipment efficiency and ensuring operator safety. The Cone Crusher Dust seal ring is a crucial component that directly contacts the moving parts of the crusher and is subject of constant war and tear.

Here’s an in-depth look at its significance:

1. Dust and Contaminant Prevention: The dust Seal Ring is responsible for sealing off the crusher’s internal components, preventing the ingress of dust, dirt, and other contaminants. By creating a barrier, it helps ensure a clean and debris-free environment, which is essential for optimal crusher performance and longevity.

2. Precision Engineering: Crafted with precision and expertise, Dust Seal Ring is engineered to exact specifications to ensure seamless integration and optimal functionality within the crusher assembly. Its design emphasized durability, reliability, and resistance to wear, even under demanding operating conditions.

3. Compatibility: Tailored specifically for use with cone crusher models, the Dust Seal Rings ensures perfect compatibility and straightforward installation. Engineered to align precisely with other components of the crusher assembly, it guarantees reliable and efficient sealing performance.

4. Ease of Replacement: While designed for longevity, Dust Seal Ring is also engineered for easy replacement when necessary. This facilitates quick and hassle-free maintenance, minimizing downtime and ensuring uninterrupted crusher operation.

Industry– Metallurgy, Welding

Application– Blast Furnace Linings, Induction Furnaces, Impeders

Products– High temperature insulation final parts for blast furnaces and induction furnaces, Insulation heat shields, Insulation final parts for induction and blast furnaces, Impeder insulation

Materials– Mica, Glass Epoxy, PA Polyamide

Why composites?

• Hight temperature resistance materials and final components: In metallurgy, composite materials serve as effective thermal barriers in several specific applications.

• Blast Furnace Linings: Composite refractory materials are used in the linings of blast furnaces to provide insulation against high temperatures while protecting structural components. These composites can withstand thermal shock and reduce heat loss.

• Induction Furnaces: Composites are used in the thermal barriers of induction furnaces to enhance energy efficiency. They help maintain the high temperatures needed for melting metals while reducing heat loss to the environment.

• Heat Shields: In metallurgical processing equipment, composite heat shields are employed to protect sensitive components from high thermal loads, improving the overall efficiency and safety of the equipment.

• Thermal Insulation for Pipes and Equipment: In metallurgical plants, composite insulation is used on pipes and equipment that carry hot materials, helping to reduce heat loss and improve energy efficiency in the overall process.

• Electrode Insulation: In electric arc furnaces, composite materials may be used for insulating the electrodes, which helps manage heat and improve the efficiency of the melting process.